Commercial Pharmaceutical Plant

Case Study

TURNKEY COMMERCIAL PRODUCTION UPGRADE FROM CONCEPT TO COMPLETION

Facts

  • 1-8 Professionals, 2 Years

  • 13 UL Control Panels

  • AB PLCs, Archestra SCADA, OSIPi Historian, SQL Server Recipes

  • Virtualized Servers / Thin Clients

  • Room Monitoring, Emulsion Prep, Spray Drying, WFI Holding and Distribution, Solvent Recovery, Solvent Abatement, Clean In Place (CIP), Capsule Equilibration, Waste Neutralization

Services & Deliverables

Successfully engaged Swiss pharmaceutical corporation’s engineering and procurement teams through all phases of the project development lifecycle.  Delivered automated systems that doubled the production capacity of inhalable tobramycin.

Conceptual Engineering Deliverables:
URS, P&ID Support, Budget

Preliminary & Detailed Design Deliverables:
Functional Specification (FS), Energy and Mass Balance Calculations, Relief Calculations, Instrument Data Sheets, Software Design Specification (SDS), Hardware Design Specification (HDS), Control Panel Design, Controls Conduit and Pneumatic Tubing Schematics.

Construction / AIOQ Deliverables:
Control Panels, Instrumentation, Controls Conduit Install, Control System Software, Factory Acceptance Test (FAT), Site Acceptance Test (SAT), AIOQ, System Startup / Tuning, Production Support.

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All Case Studies

Green Field

Starting with a blank canvas

Working to help your thoughts and ideas to become a reality.

Site-Wide Upgrades

Align Business & Manufacturing

Migrating legacy production systems to increase reliability, quality, and efficiency.

Production Expansion

Minimizing Shutdown & Construction Duration

Growing existing production capacity to match your supply with market demand.