Cell Culture Supply Chain

Case Study

Greenfield Biotech Quality Control LAB

Turnkey QC Lab Automation

Facts

  • 1-7 Professionals, 2 Years

  • 5 UL Control Panels

  • AB PLCs, Redundant iFix 5.8 SCADA, OSIsoft PI Historian, and Automatic Batch Reporting; Redundant Win911

  • Windows 2012 Servers / 5 Thin Clients

  • Water Treatment, Pure Water (PW) Vapor Compression Still, PW Holding, PW Hot Loop, PW Ambient Loop, Clean Steam, Isolators, Autoclaves, Parts Washers, Depylrogenation Oven, and Plant Steam

Services & Deliverables

Successfully engaged California Biotech corporation’s engineering and procurement teams through the entire design, construction, startup and validation project development lifecycle. Delivered automated systems that meet FDA QC.

Preliminary & Detailed Design Deliverables:
Network Architecture, User Requirement Specifications (URS), Functional Specification (FS), Software Design Specification (SDS), Hardware Design Specification (HDS), Control Panel Design, Controls Conduit and Pneumatic Tubing Schematics.

Construction / AIOQ Deliverables:
Control Panels, Controls Conduit Installation Construction Support, Electrical Terminations / Loop Checks, Ethernet Terminations / Certifications, Control System Software, Factory Acceptance Test (FAT), Site Acceptance Test (SAT), System Startup / Tuning, Production Support.

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Green Field

Starting with a blank canvas

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Site-Wide Upgrades

Align Business & Manufacturing

Migrating legacy production systems to increase reliability, quality, and efficiency.

Production Expansion

Minimizing Shutdown & Construction Duration

Growing existing production capacity to match your supply with market demand.