Chemical Plant Upgrade

Case Study

DESIGN-BUILD CONTROL SYSTEM UPGRADE OF FULLY OPERATIONAL CHEMICAL PLANT

Facts

  • 6 Years, 2-7 Professionals

  • On-site Electrical/Instrument Trailer

  • 900 IO Points

  • Allen Bradley PLC

  • iFix SCADA and Historian

  • 50 Custom SQL Server Reports

  • SAP Orders Converted to Recipes for Operators & Equipment via Custom VB Code

  • Installation of new Plant Ethernet Network/Thin Client Operator Interfaces

Services & Deliverables

Worked with the Engineering and Production staff of a Japanese headquartered specialty chemical manufacturer to upgrade the entire manufacturing plant control system.

Preliminary Engineering & Detailed Design Phase Deliverables:

User Requirement Specification (URS), Functional Specification (FS), Control Panel Design, Plant Network Design

Construction Phase Deliverables:
Control Panel, Instrumentation, Control System Software, Factory Acceptance Test (FAT), Installed 9 Panel Mounted Operator Interface Terminals and Ethernet Network, Site Acceptance Test (SAT), Clean Room and Grey Space Electrical Installation.

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Migrating legacy production systems to increase reliability, quality, and efficiency.

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