Chemical Plant Upgrade


Chemical Plant Upgrade

DESIGN-BUILD CONTROL SYSTEM UPGRADE OF FULLY OPERATIONAL CHEMICAL PLANT


FACTS

• 6 Years, 2-7 Professionals

• On-site Electrical/Instrument Trailer

• 900 IO Points

• Allen Bradley PLC

• iFix SCADA and Historian

• 50 Custom SQL Server Reports

• SAP Orders Converted to Recipes for Operators and Equipment via Custom VB Code

• Installation of new Plant Ethernet Network/Thin Client Operator Interfaces


SERVICES & DELIVERABLES

Worked with the Engineering and Production staff of a Japanese headquartered specialty chemical manufacturer to upgrade the entire manufacturing plant control system.

Preliminary Engineering and Detailed Design Phase Deliverables:
User Requirement Specification (URS), Functional Specification (FS), Control Panel Design, Plant Network Design

Construction Phase Deliverables:
Control Panel, Instrumentation, Control System Software, Factory Acceptance Test (FAT), Installed 9 Panel Mounted Operator Interface Terminals and Ethernet Network, Site Acceptance Test (SAT), Clean Room and Grey Space Electrical Installation.


All Case Studies

GREEN FIELD

Starting with a blank canvas

Working to help your thoughts and ideas to become a reality.

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: Chemical Plant Upgrade

SITE-WIDE UPGRADES

Align Business and Manufacturing

Migrating legacy production systems to increase reliability, quality, and operational efficiency.

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PRODUCT EXPANSION

Minimizing shutdown and construction duration

Growing existing production capacity to match your supply with market demand.

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