Chemical Plant Upgrade
DESIGN-BUILD CONTROL SYSTEM UPGRADE OF FULLY OPERATIONAL CHEMICAL PLANT
FACTS
• 6 Years, 2-7 Professionals
• On-site Electrical/Instrument Trailer
• 900 IO Points
• Allen Bradley PLC
• iFix SCADA and Historian
• 50 Custom SQL Server Reports
• SAP Orders Converted to Recipes for Operators and Equipment via Custom VB Code
• Installation of new Plant Ethernet Network/Thin Client Operator Interfaces
SERVICES & DELIVERABLES
Worked with the Engineering and Production staff of a Japanese headquartered specialty chemical manufacturer to upgrade the entire manufacturing plant control system.
Preliminary Engineering and Detailed Design Phase Deliverables:
User Requirement Specification (URS), Functional Specification (FS), Control Panel Design, Plant Network Design
Construction Phase Deliverables:
Control Panel, Instrumentation, Control System Software, Factory Acceptance Test (FAT), Installed 9 Panel Mounted Operator Interface Terminals and Ethernet Network, Site Acceptance Test (SAT), Clean Room and Grey Space Electrical Installation.
All Case Studies
GREEN FIELD
Starting with a blank canvas
Working to help your thoughts and ideas to become a reality.
SITE-WIDE UPGRADES
Align Business and Manufacturing
Migrating legacy production systems to increase reliability, quality, and operational efficiency.
PRODUCT EXPANSION
Minimizing shutdown and construction duration
Growing existing production capacity to match your supply with market demand.
Commercial Pharmaceutical Plant >